Pressure distribution measurement system
1. Pressure film sensor
Relying on the unique "Ionized Pressure Film Sensor Sheet" invention patent developed by Titan Technology, the pressure film sensor sheet has high sensitivity and flexibility. It can recognize extremely small contact pressures and can also cope with some Surface test scene. We can design and customize the sensor sheet according to the size required by the customer in the test environment. Of course, we can also make different shapes to match the customer's special use scenario to avoid on-site test interference.
The TAS film sensor sheet can replace some traditional PRESCALE (pressure sensitive paper). The film sensor sheet can also be called "electronic pressure sensitive paper", which will allow users who use pressure sensitive paper as a traditional test method in the industrial field. Achieve the goal of reducing costs and improving efficiency.
The TAS thin film sensor can be integrated with automation equipment to realize real-time detection, automatic statistics, analysis, and warning of contact pressure in certain production links, and contribute data to customers to improve the level of technology and realize intelligent manufacturing.
The pressure distribution measurement system has been widely used in the real-time detection of pressure distribution in the industrial automation field
● Lithium battery winding and forming process pressure distribution detection
● New energy battery charge and discharge expansion force distribution detection
● Liquid crystal panel bonding and assembly pressure distribution detection
● Detecting the blessing force and levelness of the roller equipment
● The flatness and uniformity of the indenter of the machine are adjusted and tested
Sensor sheet SA6464-22A-HP
Second, the data collector
|
characteristic |
standard |
|
shell material |
Aluminum alloy |
|
physical dimension |
102mmx85mmX20mm |
|
Interface Type |
USB 2.0 |
|
power supply |
5V1.0A Micro USB port power supply |
|
Maximum scan rate |
50Hz |
|
Digital pressure resolution |
12bit |
|
Sensor array interface |
0.5mm 64Pin flexible FPC interface |
|
Indicator light |
The power indicator is red (long light means normal power on) Data indicator green (flashing indicates data transmission) Multi-channel indicator blue (long light means the channel is currently selected) |
|
Operating temperature |
-20°C-60°C |
|
Working humidity |
0-95% |
3. Pressure distribution measurement software
Main functions of TacMatrix software
● Real-time display of 2D and 3D pressure distribution
● Test cloud images and video
● Export of pressure distribution data
● Perform a variety of data statistical analysis based on photo and video data
● Real-time statistics to generate multi-dimensional pressure data change curve over time
● Afterglow, peak function
● Sampling area analysis function
● Multi-channel acquisition
Real-time display of pressure distribution
● According to the array specifications in the basic settings, the pressure values of all grid points can be displayed and refreshed in real time;
● 2D dot grid display mode, 2D smooth display mode, 3D display mode can be selected
● The pressure color gamut extreme value corresponding to the pressure range display, can automatically dynamically adjust or manually modify the pressure upper limit, automatically display the pressure value and pressure unit corresponding to different colors on the color gradation chart; move the mouse to any grid point to display The coordinate value of the point and the corresponding pressure data;
● The display interface supports left/right flip, up and down/left and right mirroring functions;
● Support center of gravity and center of gravity change track display
● Support afterglow record display
● The mechanical unit can be changed and adjusted
Photograph, video and data export
● Take pictures: can capture and save multiple pressure distribution images and data in real time
● Recording: It can record pressure data changes for a period of time according to the set time interval and refresh rate, and can realize basic functions such as playing, pausing, forwarding, and rewinding. The recording and saving video format can analyze the pressure data of each pressure point on each frame of the pressure cloud chart.
● Data export: Photograph or video data is exported as Excel or other format data, which is convenient for users to conduct secondary data analysis or development.
● Support the display of the area and proportion of each color of the pressure ladder in the effective detection area, and it can be saved in a static image at the same time.
Statistical analysis of data
● You can perform statistical analysis on each frame of data generated by the camera or video function: total weight, center of gravity position, pressure distribution, pressure peak, maximum and minimum pressure;
● Perform statistical analysis of time curve of pressure, pressure, pressure area, etc. in real time or according to video;
● New statistical analysis function items can be customized and developed according to customer needs;
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Pressure distribution measurement system and industrial pressure detection consultation: Mr. Chen 18026916463 Consultation on TWS headset pressure sensing module and consumer electronics pressure sensing solution: Mr. Chen 13823378048 Robot collision system and IoT pressure sensing solution consultation: Miss Li 13810332690
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