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Pressure distribution measurement system

The pressure distribution measurement system uses ultra-thin, flexible, and bendable thin film sensors to accurately measure the contact pressure distribution on the contact surface. It can display the entire contact pressure on the contact surface in a two-dimensional or three-dimensional color pressure distribution image and record the entire force process. The real-time detection of pressure distribution data can automatically perform relevant statistical analysis, and can be exported for secondary data analysis or development. At present, the pressure distribution measurement system has been widely used in various application scenarios such as pressure distribution detection throughout the entire chain of new energy lithium batteries and industrial automation detection, empowering various links of the industrial chain.


  • Description
    • Commodity name: Pressure distribution measurement system
    • Commodity ID: Introduction to Pressure Distrib

    The pressure distribution measurement system uses ultra-thin, flexible, and bendable thin film sensors to accurately measure the contact pressure distribution on the contact surface. It can display the entire contact pressure on the contact surface in a two-dimensional or three-dimensional color pressure distribution image and record the entire force process. The real-time detection of pressure distribution data can automatically perform relevant statistical analysis, and can be exported for secondary data analysis or development. At present, the pressure distribution measurement system has been widely used in various application scenarios such as pressure distribution detection throughout the entire chain of new energy lithium batteries and industrial automation detection, empowering various links of the industrial chain.

      Product Introduction

     

     

    The complete pressure distribution measurement system consists of three parts: a thin-film sensor, a pressure distribution measuring instrument and a pressure distribution measurement software. According to different application scenarios of customers, a variety of pressure sensing arrays of different specifications can be customized, and software automatic statistics, analysis, alarm, storage and recording and other functions can be customized according to customer needs.

     

     

     

     

      Technical parameters of the pressure distribution measuring instrument

     

    characteristic

    DH1-A10 wired version

    DH1-W11 wireless version

    DH1-A20 dual-machine version

    Housing material

    Aluminum alloy

    Exterior dimensions

    102*85*20(mm)

    102*90*24.9(mm)

    199*85*20(mm)

    Interface type

    USB 2.0

    WiFi

    Dual USB 2.0

    power supply

    5V 0.3A USB port power supply

    5000mAh battery / 8 hours of operation

    5V 0.3A USB port power supply

    Maximum scan rate

    50Hz

    30Hz

    20Hz

    Digital pressure resolution

    12bit

    Maximum density of sensor arrays

    64*64 4096 points

    64*64 4096 points

    128*128 16384 points

    Sensor array interface

    4X0.5mm 64Pin flexible FPC

    4X0.5mm 64Pin flexible FPC

    Operating temperature

    -40℃—85℃

    Operating humidity

    0-95%

    Thin-film sensor specifications

     

    characteristic

    Regular

    High-temperature model

    High-pressure model

    Nonlinearity

    <3%

    repeatability

    <5%

    precision

    <5%

    drift

    <5% per log time

    Operating temperature

    -20℃-60℃

    -20℃-230℃

    -40℃-85℃

    thickness

    <0.17mm

    <0.17mm

    <0.33mm

    Pressure range

    500KPa

    4MPa

    4MPa

    Pressure points

    The highest single piece: 16384 points

    Array density

    The minimum pitch is 0.5mm/400 dots/cm²

     

     

     

      The core function of the pressure distribution measurement software

     

     

      Real-time display of 2D and 3D pressure distribution contours

      Pressure distribution data is photographed, videotaped and reviewed

      Based on photographic and video data

    Statistical analysis of dimensional data

     

     

      Real-time statistics generate multi-dimensional pressure

    Force data over time

      The software has a calibration function and can be passed

    External equipment for calibration

      Drift calibration function

     

     

      Multi-channel acquisition, up to 100 can be supported

    Above the channel data collection

      Automatically generate test reports

      The software can be quickly customized to your needs

    Meet the needs of different application fields

     

          

     

      Real-time display of pressure distribution

     

    · The pressure distribution map of all grid points can be refreshed in real time, and the 2D grid points, 2D smoothing and 3D display modes can be switched

    · The color pressure gamut gradient display can be automatically and dynamically adjusted or manually modified to the upper and lower limits of the pressure display;

    · Pressure-sensitive paper mode switching alternates seamlessly

    · The cloud image supports left/right mirror rotation

    · Move the mouse over any grid point to display the coordinate value of the point and the corresponding pressure data

    · Cloud map merging is supported, and multi-channel cloud map stitching such as 2X1, 2X2, 3X1, 3X2, and 4X1 can be selected

    · Peak afterglow function: support real-time afterglow display Video afterglow display, sunset cloud map data can be exported

    · Support center of gravity and center of gravity change trajectory display

    · One-click clearing function

    · Ranging function

     

     

     

      Take photos, videos, and export data

     

    · Take photos: Capture multi-channel 2D/3D pressure contour photos in real time

    · Photo files can be reloaded for partition statistical analysis, and PNG images or CSV pressure data can also be exported

    · Recording: It can be recorded at a set interval

    · It supports loading playback, pause, forward, backward, skipping frames and other operations, supports offline loading, supports multi-channel simultaneous loading, and can export MP4 video or csv pressure data format

     

     

     

       Statistical analysis of data

     

    · Real-time statistical analysis: The real-time pressure contour diagram can be automatically or manually divided into partitions, and the pressure, pressure, area, etc. of the whole or partition can be counted and the time variation curve can be generated

    · Statistical analysis of video recording: The frame number range, statistical frequency, and whole region or sub-region can be selected for pressure, pressure, and area statistics and time variation curves can be generated for video files, and Excel data can be exported for all time curves

     

     

     

     

     

     

     

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